French industry pictogram
French industry

Railway

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Doors, airlocks, windows, and stair nosings: many components and parts of French rail transport are made using silicone products. With EN 45545-approved foam and compact silicone compounds, we can assist you in manufacturing your profiles, molded and fabricated parts, or inflatable seals.

ISO 9001
Quality Management System
Approvals
EN45545 — 2 & UL94
Industry challenges

Technical challenges in the sector

It is used in various sectors due to its exceptional technical properties.

Regulatory fire safety

All materials used on board railway vehicles must comply with the EN 45545-2 standard, which governs fire behavior, smoke emission, and gas toxicity. Silicone is one of the few elastomers capable of achieving HL2 and HL3 levels—the most stringent requirements—making it a benchmark material for both interior and exterior rolling stock applications.

Resistance to thermal cycling and extreme weather conditions

Rolling stock is exposed to significant temperature fluctuations depending on the operating region: sub-zero temperatures in winter, hot spots near engines or brakes, and constant condensation and humidity. Sealing gaskets and profiles must maintain their mechanical properties across this entire range without hardening, deforming, or losing their sealing function between maintenance cycles.

Service life and maintenance intervals

Rail operators aim to maximize the intervals between maintenance interventions for sealing and protection components. A seal failure on a door, window, or cable pass-through leads to vehicle downtime and high repair costs. The durability of silicone against aging, UV rays, and ozone is a tangible argument for extending preventive maintenance cycles.

Compliance with manufacturer and subcontractor specifications

Rail industry clients—rolling stock manufacturers and subsystem integrators—impose precise specifications for the materials used, including normative references, batch certification, and traceability. A silicone parts supplier must be able to meet these documentation requirements and participate in a formalized supplier qualification process.

Area of application

Advantages of silicone

It is used in various sectors due to its exceptional technical properties.

Isothermal
40°C to 200°C and can reach -110°C and +315°C with additives.
Adjustable hardness
Shores from 1 Shores A to 90 Shores A and mosses
Respecting current standards
our blends are REACH and ROHS
Resistant to the elements
UV/saline environments
Colourable to order
RAL Pantone & countertyping
Compatible with the electrical environment
insulator or conductor
Durable
long product life
Adaptable
industrial or medical sector
Year
Railway
Sector
Parts
Expertise

Practical applications

  • Wagon door and window seals

  • Sealing profiles for roofs and floors

  • Cable pass-through and bulkhead seals

  • Protective bellows for couplings and gangways

  • Engine hood and maintenance hatch seals

  • Damping and vibration isolation parts

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Industry standards & certifications

EN 45545-2

Fire behavior of railway materials and components (HL1, HL2, HL3 levels) — a mandatory requirement across the European market for rolling stock. The silicones used must be tested and certified to the level required based on the application and the location of the part on board.

ISO 9001

Quality management system — certifies control over manufacturing processes, batch traceability, and non-conformity management. A basic requirement frequently requested in the specifications of railway manufacturers and integrators.

UL 94

Flammability resistance classification for plastics and elastomers (V-0, V-1, V-2, HB levels). A standard of American origin, sometimes required in addition to EN 45545-2 for international projects or for onboard equipment of North American origin.

FAQ

We answer your most frequently asked questions

01

Are your silicones EN 45545-2 compliant?

Yes. Our formulations are tested according to EN 45545-2, with certification available at HL2 and HL3 levels depending on the application. Certificates of conformity are issued per production batch and specify the level achieved as well as the test conditions.

02

Can you provide UL 94 V-0 certified parts?

Some of our silicone formulations are rated UL 94 V-0. Availability depends on the part geometry and the tested thickness, as the UL 94 classification is linked to a reference thickness. We can specify eligible formulations and the validity conditions of the classification upon review of your specifications.

03

What are the lead times for a first order requiring tooling?

For a part requiring the creation of tooling, the lead time is generally 4 to 6 weeks between drawing approval and delivery of the first parts. This period includes mold design and manufacturing, trial runs, and dimensional checks prior to shipment.

Area of application

A multisectoral solution

Our expertise in silicone allows us to support customers in various sectors: both in the medical sector and in an industrial environment.